TRIO FLOW Rotor, Turbo and Core Assy Balancing Machine with Dynamic Flow and Oil Leak Tester

The TRIO FLOW is the most complete solution for checking, balancing, and validating turbochargers. Designed to manage the entire overhaul process within a single platform, it allows you to perform all the necessary checks on the turbocharger without transferring the component between different workstations.

From balancing the rotating parts to checking the high-speed core assembly, up to the final dynamic flushing, the TRIO FLOW accompanies the turbocharger throughout the entire inspection process, ensuring precision, speed, and maximum reliability of the result.

A complete process in a single machine

The TRIO FLOW was created to simplify and optimize the work of operators, concentrating all the fundamental operations required during the turbocharger overhaul in a single system.

In the initial phase, it allows you to check and correct the imbalances of the rotating parts, ensuring a correct mechanical basis for subsequent processes. Subsequently, it allows the dynamic behavior of the rotating group to be verified at high speeds, simulating operating conditions very close to real ones.

The final dynamic flow phase allows the overall performance of the turbocharger to be validated through objective and repeatable measurements, offering the operator a complete picture of the component's condition.

Realistic simulation of operating conditions

One of the main advantages of TRIO FLOW is the ability to reproduce operating conditions extremely close to those present on the vehicle.

During the test, the turbocharger is supplied with oil at controlled pressure and temperature, while the actual rotation of the group allows data to be acquired that would not be detectable through traditional static tests.

The system analyses fundamental parameters such as:

• Rotation speed (RPM)
• Air flow rate on the turbine side
• Air flow rate on the compressor side
• Behavior of the variable geometry
• Performance at the different points of Operation

The detected values ​​are compared with the reference parameters present in the database, allowing an immediate and objective evaluation of the turbocharger's performance.

Greater precision and reliability

The integration of all control phases in a single system allows for more accurate and repeatable results.

Each check is performed following a consistent and standardized operational flow, reducing the risk of errors, improving the quality of the workmanship and increasing the reliability of the final product.

This approach allows for the identification of any anomalies before the turbocharger is reinstalled on the vehicle, reducing rework, complaints and after-sales costs.

Production efficiency

By eliminating the need to use separate machines, the TRIO FLOW significantly reduces setup times, handling and space occupied in the workshop.

The operator can manage the entire process using a single interface and a single workstation, achieving greater productivity and better organization of activities.

Strengths

• Complete balancing of the rotating parts and the coreassy
• Dynamic flow with real rotation of the turbocharger
• Analysis of RPM, air flow and operating performance
• Realistic simulation of operating conditions
• Reduction of processing times and operational steps
• Greater precision, reliability and quality of the final result